Driven by the wave of Industry 4.0, China's textile machinery sector has achieved a major technological breakthrough — the new generation of automatic drawing in machine has officially entered industrial application, marking a crucial step in the intelligent transformation of core processes in the textile industry. This innovative equipment, integrating machine vision, artificial intelligence (AI) and precision control, is redefining the efficiency standards and quality systems of textile production.

Breaking Technical Bottlenecks to Achieve Full Automation

The traditional warp threading process is known as a "delicate embroidery-like task" in textile production, relying entirely on skilled workers to complete manually. Operators need to thread thousands of warp threads through drop wires and reeds one by one among dazzling yarns, and the position and tension of each thread must be precisely consistent. A skilled worker can only thread a maximum of 8,000 to 10,000 threads per day, while needing to maintain high concentration, resulting in extremely high labor intensity.

The advent of automatic drawing in machine has completely changed this situation. The equipment adopts a multi-station collaborative operation mode, equipped with high-resolution industrial cameras and a dedicated light source system. It can automatically identify thread positions, detect thread defects, and real-time plan the optimal threading path through AI algorithms. Its core precision manipulator adopts a bionic design, imitating the flexible movement of human fingers to achieve accurate grasping and threading of threads, with a movement accuracy of 0.1 mm.

Outstanding Highlights of Technological Innovation

The technological innovation of this equipment is mainly reflected in three aspects:

1. In the field of visual recognition, it adopts deep learning algorithms, which can adapt to yarns of different materials and colors, and accurately identify thread positions even in strong reflection or low-light environments.

2. In terms of mechanical control, a multi-axis linkage control system has been developed to ensure constant thread tension during the threading process and avoid thread breakage.

3. A comprehensive digital management platform has been established to monitor the operating status of the equipment in real time and realize predictive maintenance.

It is particularly worth mentioning that the equipment also innovative adopts a modular design, which can flexibly configure the number of threading stations according to customer needs to adapt to the production requirements of enterprises of different scales. At the same time, the equipment also has strong data collection and analysis capabilities, providing data support for production enterprises in process optimization and quality traceability.

Significant Economic Benefits, Promoting Industry Upgrading

Data aplikasi praktikal menunjukkan bahawa kecekapan pengeluaran lukisan automatik dalam mesin mencapai lebih 20,000 benang sejam, iaitu 5 hingga 8 kali ganda daripada kerja manual, dan ia boleh merealisasikan operasi berterusan 24 jam. Dari segi kualiti, ketepatan benang mencecah lebih daripada 99.9%, sangat mengurangkan kecacatan tenunan yang disebabkan oleh kesilapan benang. Selain itu, peralatan tersebut juga boleh mengurangkan kos buruh sebanyak 70% dan memendekkan masa latihan sebanyak 60%, membantu perusahaan mengurangkan tekanan kekurangan pekerja mahir.

Pada masa ini, teknologi ini telah digunakan dalam beberapa perusahaan tekstil berskala besar, meliputi pemintalan kapas, pemintalan bulu, gentian kimia dan bidang lain. Maklum balas pengguna menunjukkan bahawa selepas menggunakan lukisan automatik dalam mesin, kadar produk gred pertama produk telah meningkat sebanyak 3 hingga 5 mata peratusan, penggunaan tenaga telah menurun sebanyak 15%, dan kos pengeluaran komprehensif telah menurun sebanyak lebih daripada 20%. Penambahbaikan ini bukan sahaja meningkatkan daya saing pasaran perusahaan, tetapi juga memberikan sokongan padu untuk pembangunan industri yang mampan.

Melihat Masa Depan: Era Baharu Tekstil Pintar

Pakar industri berkata bahawa aplikasi industri lukisan automatik dalam mesin adalah peristiwa penting dalam proses peralatan tekstil. Dengan penyepaduan mendalam teknologi baharu seperti 5G dan internet industri, peralatan benang meledingkan akan berkembang dalam arah yang lebih pintar dan fleksibel pada masa hadapan. Dijangkakan dalam tempoh tiga tahun akan datang, kadar penembusan pasaran lukisan automatik dalam mesin akan mencapai lebih daripada 30%, memacu perubahan mendalam dalam model pengeluaran keseluruhan industri tekstil.

Teknologi inovatif ini bukan sahaja meningkatkan tahap teknikal industri pembuatan peralatan tekstil China, tetapi juga menyediakan model untuk transformasi dan menaik taraf industri tradisional. Pada tempoh kritikal pembentukan semula corak industri tekstil global, kejayaan lukisan automatik dalam mesin akan menggalakkan transformasi China daripada negara tekstil yang besar kepada negara tekstil yang berkuasa, dan menyumbang secara signifikan kepada merealisasikan matlamat strategik "Made in China 2025".

Dengan peningkatan kecerdasan yang berterusan, lukisan automatik dalam mesin menjadi peralatan teras bagi perusahaan tekstil untuk membina kilang pintar, mempromosikan industri tradisional ini untuk bergerak secara berterusan ke arah pembangunan berkualiti tinggi, kecekapan tinggi dan mampan.